Electrical Engineer · Darmstadt, Germany

Omkar
Mule.

Engineering high-voltage battery systems and automotive components from simulation to validation, system development, design optimization, combining electro-thermal modelling with testbench verification.

HV Batteries | Simulations | Modelling | Testing | eMobility Components | System Development

Open to work Available for Relocation & Work travel
View Work Get in Touch
HV BATTERY MODULE C1 C2 C3 C4 BUSBAR + C5 C6 C7 C8 BUSBAR − T° BMS Battery Mgmt. System CAN BUS I / V Sensors VOLT 400 V TEMP 32° C
ANSYS ◆COMSOL ◆MATLAB / Simulink ◆Siemens NX ◆Vector CANoe / CANape ◆Beckhoff TwinCAT ◆Python ◆C / C++ ◆KS Tornado ◆DIADEM ◆FEM Analysis ◆HV Battery Systems ◆eMobility ◆ ANSYS ◆COMSOL ◆MATLAB / Simulink ◆Siemens NX ◆Vector CANoe / CANape ◆Beckhoff TwinCAT ◆Python ◆C / C++ ◆KS Tornado ◆DIADEM ◆FEM Analysis ◆HV Battery Systems ◆eMobility ◆
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About

Omkar Mule
Omkar Mule Electrical Engineer

Electrical Engineer with experience in the system development, simulation, and validation of high-voltage battery systems and automotive components. Strong background in electro-thermal & model based simulations, FEM analysis, thermal management, battery component testing and engineering evaluations.

Experienced in supporting product development across the full engineering lifecycle - from simulation-driven design support and system modelling to validation testing, technical analysis, and structured engineering documentation.

Particularly interested in roles in system development, simulation engineering, and test or validation engineering in electrical, battery systems, electrical grids (BESS), automotive or any other relevant sectors. Open to interdisciplinary engineering opportunities across other industries.

3+
Years Exp.
C2
English
B2
German
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Work Experience

05/2024 – 03/2026
Working Student & Master Thesis - Development & Validation HV Battery Systems
Borgwarner GmbH · Germany
+
  • Development and analysis of high-voltage assemblies with a focus on structural, electrical and thermal properties.
  • Supported the model based development of electro-thermal coupled models for cells, busbars, and module architectures (MATLAB/Simulink).
  • Performed electrical, thermal, and multiphysics simulations for HV battery modules using ANSYS, COMSOL, and MATLAB/Simulink.
  • Supported development of CAD models for components in ANSYS SpaceClaim and Siemens NX.
  • Performed validation-oriented analysis by comparing FEM simulation results with experimental data to verify model behaviour and simulation assumptions.
  • Creation of Reduced Order Models (ROMs) / Digital Twins for HV battery reducing computational time while maintaining high accuracy.
  • Analysed current distribution, heat generation, temperature profiles, and material behaviour in HV components.
  • Created thermal & EM simulations for heat generation in Printed Circuit Boards and busbars.
  • Conducted sensitivity studies (DoE), parameter optimisation, and design evaluations for improved system performance.
  • Contributed to the AI development and optimisation of HV battery systems, focusing on reliability, efficiency, and safety.
  • Master Thesis (Grade 1.3): Simulation and validation of electrical connections in HV battery - resistance behavior, thermal analysis, and reliability evaluation.
10/2023 – 03/2024
Intern - Test Engineer Automotive
PTS Prüftechnik GmbH · Germany
+
  • Performed performance, functional and safety testing of high-voltage battery systems and automotive electrical components on dedicated test benches.
  • Supported the setup, commissioning, and operation of automated test benches for validation of automotive electrical and electronic components.
  • Developed automated test scripts based on test specifications using Python and C++ to improve testing efficiency.
  • Executed signal configuration and communication setup (CAN, EtherCAT, Profibus) and analysed communication errors during test execution.
  • Performed testing and diagnostic analysis of automotive control units including ECUs and Battery Management Systems (BMS).
  • Conducted fault diagnosis and root cause analysis for interrupted or failed test sequences.
  • Used CAN-based diagnostic and measurement tools (Vector CANoe/CANape) for data acquisition, monitoring, and analysis.
  • Worked with KS Tornado test automation systems for execution and monitoring of automated validation test procedures.
  • Supported calibration and verification of measurement chains, sensors, and instrumentation used in validation testing.
  • Prepared structured test reports, validation documentation, and technical summaries of test results.
08/2021 – 01/2022
Intern - Support Engineer
Pantech Solutions · India
+
  • Developed 1D simulation models of electric drive components including battery systems and electric motors using MATLAB/Simulink.
  • Performed simulation studies to evaluate system behaviour, energy efficiency, and electrical performance.
  • Developed data analysis scripts in Python and MATLAB for processing simulation and experimental datasets.
  • Supported model-based development workflows including parameter definition and system behaviour analysis.
  • Conducted basic electrical and system-level simulations to support engineering evaluation.
  • Assisted in preparation of technical documentation, simulation reports, and engineering presentations.
  • Supported validation of simulation results through comparison with theoretical calculations and available data.
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Education

10/2022 – 03/2026
M.Sc. Electrical & Information Technology
Hochschule Darmstadt · Germany
Automotive Electrical Power Train · Adaptive Control Modeling · State Space Control Design
Grade: 1.9
06/2018 – 07/2022
B.E. Electronics & Telecommunication
Mumbai University · India
Engineering Mechanics · Electronic Devices & Circuits · Project Management
Grade: 1.4
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Skills

Domain
Product Development
Multiphysics SimulationModellingComponent DesignRequirement AnalysisDesign OptimisationTestbench Testing
eMobility
HV Systems
HV Battery SystemsCharging InfrastructureVehicle ComponentsBESSElectric Powertrain
Validation
Test Automation
KS TornadoVector CANoe/CANapeBeckhoff TwinCATSiemens NXDIADEMINCASCADA
CAD & Simulation
CAD & Simulation Tools
ANSYS ToolsCOMSOL MultiphysicsSiemens NXSolidworksMATLAB / Simulink
Programming
Programming
PythonC / C++JavaVBA
Office
Productivity
ExcelPowerPointWordOutlookTeamsIBM DOORS
🌐 Spoken Languages
English
C2 - Fluent
Professional & Academic
German
B2 - Intermediate
Workplace communication
Hindi
Fluent
Native proficiency
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Projects

05/2025 – 10/2025 · Master Thesis · Grade 1.3
Simulation & Validation of Electrical Connections in HV Battery Systems
Developed & experimentally validated electro-thermally coupled model for analysing heat generation and resistance behaviour in busbars of battery systems. Investigated bolted and welded connections (ultrasonic, laser, resistance weld) with focus on pressure, surface structure, and metallurgical properties.
Ansys MechanicalFEM SimulationHV BusbarElectrical AnalysisThermal Analysis
06/2023
ML Training Data: Real Plant vs. Digital Twin
Trained ML algorithms for hardware fault detection in Siemens smart factory prototype using real plant and digital twin data via MQTT. Conducted efficiency comparison between both data sources for model training quality.
PythonMachine LearningMQTTDigital Twin
05/2022 · Bachelor Thesis
Security Framework with OpenCV & Real-Time Monitoring
Security system using Python, OpenCV, and a metal detector for real-time facial recognition via surveillance camera. Stored facial data on a cloud server for remote monitoring and access management.
PythonOpenCVCloudReal-Time
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Publications

March 2022 ITM Web of Conferences
Volume 44, 2022
Supervisory Framework for Threat Detection with Multilayer Processing in CNN
Research on CNN and ReLU techniques in image processing - developed a supervisory framework for real-time threat detection using multilayer convolutional neural network processing. Published in ITM Web of Conferences, Volume 44 (2022).
View Publication ↗
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Courses & Certifications

◈
LinkedIn Learning
Learning SCADA: Collect, Analyze, and Visualize Data for Industrial Automation
Feb 2026
◈
Arizona State University · Coursera
Primary and Secondary Batteries
Mar 2024
◈
École des Ponts ParisTech · Coursera
Electric Vehicles and Mobility
Feb 2024
◈
DeepLearning.AI · Stanford University · Coursera
Supervised Machine Learning: Regression and Classification
Jun 2023
◈
Duke University · Coursera
Java Programming and Software Engineering Fundamentals - Specialization (5 Courses)
Feb 2021

Open to opportunities

Let's connect.

Seeking full-time roles as Development or Test/Validation Engineer in electrical, HV battery systems, electrical grids (BESS), automotive or any other relevant sectors. Open for working on new technologies and relocation around Europe.

muleomkar@gmail.com +49 17685938146 Omkar Mule